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Study of Metal Vacuum Chamber Effects on EMI Measurements
of Broadband RF/µWave Emissions from Electric Propulsion Thrusters
In radiated EMI testing of electric thrusters the basic nature of the
thrusters often precludes feasible corrections to remove limit violations. In
addition, the constraint of operation in vacuum forces deviations from
conventional (e.g. MIL-461) test practices. This introduces ambiguities and
unquantified uncertainties into procedures and test results, respectively,
thereby calling for some effort towards development and refinement of test
methods. Even then, simple compliance tests (such as MIL-461) alone are
inadequate to fully characterize the nature of critical emissions. Furthermore,
the conditions, mechanisms and causes of thruster discharge emission usually
have not been experimentally investigated and modeled. This can inhibit
meaningful analysis of compatibility issues if they arise. Inadequate
enforcement of complementary EMI susceptibility test requirements (specified by
ICDs) on other sensitive payloads can exacerbate the resolution or risk
assessment of potential problems.
In the past, radiated EMI test were performed to characterize radiated
emissions against MIL-STD-461 limits (from 10 kHz to 18 GHz) and allow
comparison of results between various thrusters using a repeatable setup in a
designated testbed. A test methodology, adapted from MIL-461/2, was devised in
order to accommodate the constraints of a metal vacuum chamber and plasma
environment. These factors, not typical for conventional EMI testing, were
understood to have a significant effect on results of the measurements and their
interpretation. Changes of setup and/or venue for EMI tests of other thruster
types or development versions would be expected to further confuse any desired
comparisons.
The purpose of this work is to assess the impact of reflections and possible
chamber resonances on EMI emission testing/diagnostics of EP thrusters inside a
metal vacuum chamber ground test environment. Because EP technologies (e.g.,
ion, Hall, MPD, PPT) typically behave as broadband emitters of radiated EMI at
frequencies between ~0.2-10 GHz, they pose degrees of risk regarding EMI in
spaceflight applications. Ground test characterization of thruster emissions
before flight is therefore important for risk evaluation and mitigation. Due to
the propellant flow rates and vacuum level requirements associated with
operation of many EP thrusters, this often necessitates the use of large
(usually metal-walled) vacuum chambers for any such EMI testing. Unfortunately,
the reflective environment presented to the EMI source (thruster) and
measurement antennas complicates interpretation of and introduces additional
un-quantified uncertainty into EMI test results. (This has proven to be a
recurrent question/issue in the spacecraft community regarding EMI results
obtained on Hall thrusters in GRC VF5 and VF6). Anechoic materials used in
conventional EMI test facilities to reduce effects of wall reflection tend to be
expensive, not vacuum compatible, and vulnerable to the sputter/contamination
from thruster operation. Without e.g., a dedicated anechoic EMI test facility
surrounding an RF transparent (e.g., fiberglass) appendage to a large (high
pumping speed) vacuum chamber, this means it will usually only be practical to
perform such measurements in the available metal chambers. Characterization of
the metal walled facility impact on measurement of emissions from a controlled
broadband source (simulating a thruster) performed interior to the chamber with
that obtained in a more open environment external to the chamber would therefore
be of value in providing a quantitative basis for assessing facility effects.
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