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Titles:
A section of the retrieved Hubble Space Telescope (HST) solar
array
drive arm (SADA) multilayer insulation (MLI), which experienced 8.25
years
of space exposure, was analyzed for environmental durability of the top
layer
of silver-Teflon fluorinated ethylene propylene (Ag-FEP). Because
the SADA
MLI had solar and anti-solar facing surfaces and was exposed to the
space
environment for a long duration, it provided a unique opportunity to
study
solar effects on the environmental degradation of Ag-FEP, a commonly
used
spacecraft thermal control material. Data obtained included
tensile properties,
solar absorptance, surface morphology and chemistry. The solar
facing surface
was found to be extremely embrittled and contained numerous
through-thickness
cracks. Tensile testing indicated that the solar facing surface
lost 60%
of its mechanical strength and 90% of its elasticity while the
anti-solar
facing surface had ductility similar to pristine FEP. The solar
absorptance
of both the solar facing surface (0.155 0.032) and the anti-solar
facing
surface (0.208 0.012) were found to be greater than pristine Ag-FEP
(0.074).
Solar facing and anti-solar facing surfaces were microscopically
textured,
and locations of isolated contamination were present on the anti-solar
surface
resulting in increased localized texturing. Yet, the overall
texture was
significantly more pronounced on the solar facing surface indicating a
synergistic
effect of combined solar exposure and increased heating with atomic
oxygen
erosion. The results indicate a very strong dependence of
degradation, particularly
embrittlement, upon solar exposure with orbital thermal cycling having
a
significant effect.
Snyder, A., Banks, B. A., “Fast Three-Dimensional Method of Modeling Atomic Oxygen Undercutting of Protected Polymers,” presented at the Sixth International Conference on Protection of Materials and Structures from the Space Environment, NASA TM-2002-211578, Toronto, Canada, May 1-3, 2002. A method is presented to model atomic oxygen erosion of
protected polymers in low Earth orbit (LEO). Undercutting of protected
polymers by atomic oxygen occurs in LEO due to the presence of scratch,
crack or pin-window defects in the protective coatings. As a means of
providing a better understanding of undercutting processes, a fast
method of modeling atomic-oxygen undercutting of protected polymers has
been developed. Current simulation methods often rely on
computationally expensive ray-tracing procedures to track the
surface-to-surface movement of individual “atoms”. The method
introduced in this paper replaces slow individual particle approaches
by substituting a model that utilizes both a geometric
configuration-factor technique, which governs the diffuse transport of
atoms between surfaces, and an efficient telescoping series algorithm,
which rapidly integrates the cumulative effects stemming from the
numerous atomic oxygen events occurring at the surfaces of an undercut
cavity. This new method facilitates the systematic study of
three-dimensional undercutting by allowing rapid simulations to be made
over a wide range of erosion parameters.
The application of a microscopic surface texture produced by ion beam sputter texturing to the surfaces of polymer implants has been shown to result in significant increases in cellular attachment compared to smooth surface implants in animal studies. A collaborative program between NASA Glenn Research Center and the Cleveland Clinic Foundation has been established to evaluate the potential for improving osteoblast attachment to surfaces that have been microscopically roughened by atomic oxygen texturing. The range of surface textures that is feasible depends upon both the texturing process and the duration of treatment. To determine whether surface texture saturates or continues to increase with treatment duration, an effort was conducted to examine the development of surface textures produced by various physical and chemical erosion processes. Both experimental tests and computational modeling were performed to explore the growth of surface texture with treatment time. Surface texturing by means of abrasive grit blasting of glass, stainless steel and polymethylmethacrylate surfaces was examined to measure the growth in roughness with grit blasting duration by surface profilometry measurements. Laboratory tests and computational modeling was also conducted to examine the development of texture on Aclar® (chlorotrifluoroethylene) and Kapton® polyimide, respectively. For the atomic oxygen texturing tests of Aclar®, atomic force microscopy was used to measure the development of texture with atomic oxygen fluence. The results of all the testing and computational modeling support the premise that development of surface roughness obeys Poisson statistics. The results indicate that surface roughness does not saturate but increases as the square root of the treatment time.
Understanding the behavior of polymeric materials when exposed to the low-Earth-orbit (LEO) environment is important in predicting performance characteristics such as in-space durability. Atomic oxygen (AO) present in LEO is known to be the principle agent in causing undercutting erosion of SiOx protected polyimide Kapton® H film, which serves as a mechanically stable blanket material in solar arrays. The rate of undercutting is dependent on the rate of arrival, directionality and energy of the AO with respect to the film surface. The erosion rate also depends on the distribution of the size of defects existing in the protective coating. This paper presents results of experimental ground testing using low energy, isotropic AO flux together with numerical modeling to determine the dependence of undercutting erosion upon defect size.
de Groh, K. K., Smith, D. C., Wheeler, D. R., and MacLachlan, B. J., "Effects of Ambient High Temperature Exposure on Alumina-Titania High Emittance Surfaces for Solar Dynamic Systems", prepared for the Space Technology and Applications International Forum, 1999, AIP CP 458, pp. 627-635, NASA TM-1998-208813. Solar dynamic (SD) space power systems require durable, high emittance surfaces on a number of critical components, such as heat receiver interior surfaces and parasitic load radiator (PLR) elements. To enhance surface characteristics, an alumina-titania coating has been applied to 500 heat receiver thermal energy containment canisters and the PLR of NASA Glenn Research Center's (GRC) 2kW SD ground test demonstrator (GTD). The alumina-titania coating was chosen because it had been found to maintain its high emittance under vacuum at high temperatures for an extended period. However, preflight verification of SD system components, such as the PLR, require operation at ambient pressure and high temperatures. Therefore, the purpose of this research was to evaluate the durability of he alumina-titania coating at high temperature in air. Fifteen of sixteen alumina-titania coated Incoloy samples were exposed to high temperatures for various durations (2 to 32 hours). Samples were characterized prior to, and after, heat treatment for reflectance, solar absorptance, room temperature emittance, and emittance at 1200° F. Samples were also examined to detect physical defects and to determine surface chemistry using optical microscopy, scanning electron microscopy, operated with an energy dispersive spectroscopy (EDS) system, and x-ray photoelectron spectroscopy (XPS). Visual examination of the heat-treated samples showed a whitening of samples exposed to temperatures of 1000° F and above. Correspondingly, the optical properties of these samples degraded. A sample exposed to 1500° F for 24 hours had whitened and the thermal emittance at 1200° F had decreased from the non-heat treated value of 0.94 to 0.62. The coating on this sample had become embrittled, with spalling off the substrate noticeable at several locations. Based on this research it is recommended that preflight testing of SD components with alumina-titania coatings be restricted to temperatures no greater than 600° F in air to avoid optical degradation. Moreover, components with the alumina-titania coating are likely to experience optical property degradation with direct atomic oxygen exposure in space.
de Groh, K. K., Jaworske, D. A., and Smith, D. C., "Optical Property Enhancement and Durability Evaluation of Heat Receiver Aperture Shield Materials", prepared for the 36th Aerospace Sciences Meeting and Exhibit sponsored by the American Institute of Aeronautics and Astronautics, Reno, Nevada, January 12-15, 1998. Solar Dynamic (SD) power systems have been investigated by the National Aeronautics and Space Administration (NASA) for electrical power generation in space. As part of the International Space Station (ISS) program, NASA Glenn Research Center (GRC) teamed with the Russian Space Agency (RSA) to build a SD system to be flown on the Russian Space Station MIR. Under the US/Russian SD Flight Demonstration (SDFD) program, GRC worked with AlliedSignal Aerospace, the heat receiver contractor, on the development, characterization, and durability testing of materials to obtain appropriate optical and thermal properties for the SDFD heat receiver aperture shield. The aperture shield is composed of refractory metal multi-foil insulation (MFI) attached to an aperture back plate. Because of anticipated off-pointing periods, the aperture shield was designed to withstand the extreme temperatures that 80 W/cm˛ would produce. To minimize the temperature that the aperture shield will reach during off-pointing, it was desired for the aperture shield exterior layer to have a solar absorptance (a s) to thermal emittance (e ) ratio as small as possible. In addition, a very low specular reflectance (r s < 0.1) was also necessary, because reflected concentrated sunlight could cause overheating of the concentrator which is undesirable. Testing was conducted at GRC to evaluate pristine and optical property enhanced molybdenum and tungsten foils and screen covered foils. Molybdenum and tungsten foils were grit-blasted using silicon carbide or alumina grit under various grit-blasting conditions for optical property enhancement. Black rhenium coated tungsten foil was also evaluated. Tungsten, black rhenium-coated tungsten, and grit-blasted tungsten screens of various mesh sizes were placed over the pristine and grit-blasted foils for optical property characterization. Grit-blasting was found to be effective in decreasing the specular reflectance and absorptance/emittance ratio of the refractory foils. The placement of a screen further enhanced these optical properties, with a grit-blasted screen over a grit-blasted foil producing the best results. Based on the optical property enhancement results, samples were tested for atomic oxygen (AO) and vacuum heat treatment (VHT) durability. Grit-blasted (Al2O3 grit) 2 mil tungsten foil was chosen for the exterior layer of the SDFD heat receiver shield. A 0.007 in. diameter, 20x20 mesh tungsten screen was chosen to cover the tungsten foil. Based on these test results, a heat receiver aperture shield test unit has been built by Aerospace Design and Development (A.D.D.) with the screen covered grit-blast tungsten foil exterior layers. The aperture shield was tested in GRC's Solar Dynamic Ground Test Demonstration (SDGTD) system to verify the thermal and structural durability of the outer foil layers during an off-pointing period.
Banks, B. A., Rutledge, S. K., and Snyder, S. A., "Electric Arc and Electrochemical Surface Texturing Technologies", prepared for the 11th International Conference on Surface Modification Technologies sponsored by the Society of Metallurgy and Materials, Paris, France, September 8-10, 1997. Surface texturing of conductive materials can readily be
accomplished by means of a moving electric arc which produces a plasma
from the environmental gases as well as form the vaporized substrate
and arc electrode materials. As the arc is forced to move across the
substrate surface, a condensate from the plasma redeposits an extremely
rough surface which is intimately mixed and attached to the substrate
material. The arc textured surfaces
produce greatly enhanced thermal emittance and hold potential for use
as
high temperature radiator surfaces in space, as well as in systems
which
use radiative heat dissipation such as computer assisted tomography
(CAT)
scan systems. Electrochemical texturing of titanium alloys can be
accomplished
by using sodium chloride solutions along with ultrasonic agitation to
produce
a random distribution of craters on the surface. The crater size and
density
can be controlled to produce surface craters appropriately sized for
direct
bone in-growth of orthopedic implants. Electric arc texturing and
electrochemical
texturing techniques, surface properties, and potential applications
will
be presented.
Haynes 188, a cobalt-based super-alloy, will be used to make
thermal energy storage (TES) containment canisters for a 2 kW solar
dynamic ground test demonstrator (SDGTD). Haynes 188 containment
canisters with a high thermal emittance (e ) are desired for radiating
heat away from local hot spots, improving the heat distribution, which
will in turn improve canister service life. In addition to needing a
high emittance, the surface needs to be durable in an elevated
temperature, high vacuum (» 830° C, <10-7 torr) environment for an
extended time period. Thirty-five Haynes 188 samples were exposed to 14
different types of surface modification techniques for emittance and
vacuum heat treatment (VHT) durability enhancement. Optical properties
were obtained for the modified surfaces. Emittance enhanced samples
were exposed to VHT for up to 2692 hours at 827° C and <10-6 torr
with integral thermal cycling. Optical properties were taken
intermittently during exposure, and after final VHT exposure. The
various surface modification treatments
increased the emittance of pristine Haynes 188 from 0.11 to 0.86. Seven
different
surface modification techniques were found to provide surfaces which
met
the SDGTD receiver VHT durability requirement (e ł 0.70 after 1000
hours).
Of the 7 surface treatments, 2 were found to display excellent VHT
durability:
alumina-titania (AlTi) coatings (e = 0.85 after 2695 VHT hours) and
zirconia-titania-yttria
coatings (e = 0.86 after 2024.3 VHT hours). The AlTi coating was chosen
for
the e enhancement surface modification technique for the SDGTD
receiver.
Details of the alumina-titania coating and other Haynes 188 emittance
surface
modification techniques are discussed. Technology from this program
will
lead to successful demonstration of solar dynamic power for space
applications,
and has potential for applications in other systems requiring high
emittance.
NASA originally conducted research in the field of electron
bombardment because the technology involves generation of high-velocity
ions, which have the potential to produce much higher propellant
exhaust velocities for spacecraft than chemical propulsion. As a
consequence, considerable data
were collected about the effects of ion beams on a wide range of
materials. Based on this information, researchers designed specialized
surface modification techniques such as ion beam sputter texturing,
etching, and simultaneous deposition and etching. Arc-texturing
technology was developed as a result of research on
high-thermal-emittance radiators. In this process, an electric arc is
formed between a carbon or silicone-carbide electrode and a moving
metal surface, resulting in durable, microscopically rough surfaces
that emit heat more efficiently than coated materials. Atomic-oxygen
texturing is a by-product of studies about the effects of atomic oxygen
on the surfaces of spacecraft. The purpose of the original research was
to find coatings that could withstand atomic-oxygen attack, but it
evolved into deliberate bombardment of polymeric materials to increase
thermal emittance or reduce coefficient of friction. |
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