Surface/Interface Analysis Capability -with background image of fractured alloy surface.

Tribology & Surface Science Branch
NASA Glenn Research Center


Surface Interface Analysis Capability

Composition:

AES/SAM
XPS
SEM/EDS
SIMS

Chemistry:

XPS
FTIR/RAMAN
SIMS

Morphology/Topography:

SEM
AFM/STM


Auger Electron Spectroscopy (AES)/Scanning Auger Microprobe (SAM)

In AES the composition and chemistry of surfaces are revealed in the secondary electron spectrum from the surface. All elements except H and He can be detected and quantified with a spatial resolution of 30 nm. High resolution SEM locates areas of interest. The field emission electron source has excellent spatial resolution at low electron energy permitting analysis of insulating materials. Because of the shallow escape depth of Auger electrons, the analysis depth is only a few atomic layers. Line scans and maps show the composition of exposed surfaces or interfaces. Successive analysis and ion beam etching produces depth profiles for analysis of thin films and buried interfaces. A fracture stage allows study of internal surfaces such as grain boundaries or fiber/matrix interfaces in composites.

Capabilities

submonolayer sensitivity
submicron resolution
chemical maps/linescans
depth profiling
fracture stage
backscatter imaging

Applications

ceramics
composites
fibers/coatings
metals
oxidation/corrosion
thin films

SAM Elemental Maps of NiAl Fracture Site Set of four images of fracture initiation site on NiAl surface, filtered by element (Ni, Al, Hf, C) using Scanning Auger Microscopy.
Fracture initiated at HfC inclusion in a NiHf phase.


XPS/ESCA X-ray Photoelectron Spectroscopy

Samples irradiated with x-rays emit photo-electrons with binding energies characteristic of the elements in the sample and the chemical bonding of those elements. The depth of analysis is typically 3 nm to 10 nm with lateral resolution from 150 micrometer diameter to 2 mm by 5 mm. The chemical sensitivity and nondestructiveness of XPS make it suitable for polymer surface analysis.

Capabilities

monochromatic x rays
depth profiling
angle dependent analysis
sample temp -150 to 1200°C
thin film deposition
fluid evaporation
in vacuum tribology
voltage contrast XPS

Applications

liquid/solid interfaces
impurity segregation
polymers
ceramics
coatings
transfer films
thin film chemistry


Chemical State of Au in Au-Ga Alloy

Image of six overlapping binding energy doublet peaks from gold and its compounds with gallium.
Gold 4f binding energy changes with chemical bonding in Au-Ga alloys.


Fourier Transform Infrared (FTIR) Microspectroscopy and Raman Microspectroscopy

From the absorption of infrared and scattering of visible radiation, FTIR and Raman spectroscopies provide identification of molecular species through their vibration states. They often provide chemical bond information and molecular orientation nondestructively with little sample preparation. Incorporation of an optical microscope permits selection of the analysis area which can be as small as 10 micrometer in FTIR and 1 micrometer in Raman. Monolayer sensitivity is attainable at ambient conditions. Chemical band shift and intensity information also provides a probe of the physical environment and can be used, for example, to determine residual stress in a surface layer after deformation, or the crystalline phase of a material.

FTIR Capabilities

Transmission or reflection microspectroscopy
      10-100 micron spot diameter
Monolayer sensitivity
Attenuated Total Reflection (ATR) Microspectroscopy
      ZnSe ­ ATR: 2-4 micron depth penetration
      Ge ­ ATR: 0.4-1 micron depth penetration
Grazing Angle Microspectroscopy
      Monolayer sensitivity
Low Pressure Diamond Anvil Cell (DAC)
      sub-microgram solid sample analysis
Quantitative Infrared analysis
      To the low % range for solutions
Integrating Sphere
      Reflectance spectra
      Transmission spectra through highly scattering media

Applications

Thin films
Lubrication
Organics
Semiconductors

Infrared (IR) Microscopy
Image of two distinctly different Infrared spectra, both of varnish from ancient Egyptian artifacts.
Analysis of Egyptian antiquities to determine composition. Samples (often micrograms or less) were obtained from the Cleveland Museum of Art through an agreement with the Commercial Technology Office to assist them in determinimg how ancient artisans constructed their masterpieces and, more importantly, to provide useful information on their restoration. These artisans frequently employed waxy-varnish to protect the final artwork. In these instances, one waxy-varnish is predominately bees wax, and the other is varnish.

Raman Capabilities

Imaging
Microspectroscopy
      1 micron diameter analysis
Microspectroscopic imaging
      50 micron area
Elevated temperature stage
      spectra from ambient to approximately 1000°F

Applications

Diamond
DLC coatings
Ceramics
Semiconductors
Graphite/C coatings
Nanotube Research

Raman SpectroscopySide-by-side images of 1) example peak shift in Raman spectrum due to sample stress, and 2) map of inferred sample stress for entire specimen surface.
Raman microscopy is used to nondestructively map stresses in a thermal barrier coating. Small shifts in the Raman spectra are correlated with compressional stress in crystalline materials. Mapping the area of a thermal barrier blister indicates residual stress exists at the perimeter after the failure.

Bearing Wear Scar Analysis

Image of former branch member, a Ph.D. chemist, operating FTIR microscope.
Image on TV - Spectrum on computer monitor.


Scanning Electron Microscopy (SEM)/Energy Dispersive Spectroscopy (EDS)

When a sample, in vacuum, is scanned by a focused electron beam, a variety of signals is produced by the electrons impinging on the surface. Secondary and backscattered electrons are used to form SEM images with contrast representing topography and/or atomic number. X- rays produce an EDS spectrum used to identify the elements in the imaged area.

Capabilities

Large depth of field
3 nm resolution (100,000 X)
Digital imaging and archiving
Elemental maps and line-scans of elements heavier than B
Electron channeling
Load lock for samples up to 10 cm dia.
In situ IR chamber scope

Applications

Lubrication
Coatings
Ceramics
Metals
Composites
Adhesion
Photovoltaics
Corrosion

SEM Images of PM212 Self-Lubricating Composite

Side-by-side images of 1) SEM-determinated topography (somewhat rough), and 2) strong contrast in compositional image of same area (very inhomogeneous).

X-ray Spectrum of PM212


Plot of X-ray intensity versus energy showing more than a dozen elements present in PM212 (Ni, Co, Fe, Cr, Ba, Ca, Ag, Mo, Si, Al, F, O, C).


Atomic Force Microscope (AFM)

Working much like a miniature stylus profilometer, the AFM images topography to subnanometer scales. The AFM uses a micromachined cantilever beam tip to sense sample surface height as a function of position creating a quantitative 3-dimensional map of the surface as the tip rasters over the sample. Vertical forces range from nanoN to microN, while lateral force and modulated force data allow additional probes of the tip/sample interaction. A noncontact mode can be used for delicate samples in air or in solution.

Capabilities

Contact and noncontact
Lateral and modulated force
Scanning tunneling microscopy (STM)
Picoindenter
Ambient air or liquid environment

Applications

Fiber surfaces
Film growth morphology
Nanotribology

Silicon Carbide Epitaxial Film

Three dimensional (perspective) representation of SiC surface topography approximately ten micrometers square as determined by AFM. Shown is a screw dislocation growth-hillock peak after oxidative etching.

Multiatomic layer, spiral-growth steps on a silicon carbide
(0001) epitaxial film. Note vertical and horizontal scales.


Comparison of T&SSB Surface Analysis Techniques


Analytic Probes
Technique Depth
Resolution
Lateral
Resolution
Depth
Profiling
Imaging
& Mapping
Quantitative
Accuracy
Detection
Limits
Sample
Considerations
XPS/ESCA 5 to 30 nm > 250 um Ion-etching
Angle-resolved
None 5% 0.1 monolayer
0.1 at. %
Z > 2
Ultra-high vacuum
AES/SAM 2 to 30 nm > 30 nm Ion-etching
Angle-resolved
SEM elemental
& chemical
20% 0.1 monolayer
0.1 at. %
Z > 2
UHV
e-beam damage
Charging
FTIR ZnSE-ATR: 2-4µ
GE-ATR: 0.4-1µ
10 µ see ATR No Low%(solution) ng ­ µg Yes
Raman 1 µ Limited Yes No µg Yes
EDS ~1 um ~1 um No SEM elemental
line-scans
5% 10 ppm
Z > 5
High vacuum
e-beam damage

Topographic Probes
Technique Lateral Vertical Sample Considerations Additional
Capabilities
Resolution Range Resolution Range
SEM 3 nm N/A N/A N/A High vacuum
e-beam damage
Backscatter
mode
AFM/STM < 0.1 nm100 um < 0.1 nm7 um Air or Liquid
< 25 mm diam.
< 10 mm high
Lateral force,
nano-scale
indentation


Illustration of irradiated volumes and (smaller) signal/information generating volume for EDS, AES, and XPS techniques.


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Original published by D.A.Mazza {mgdmaza@grc.nasa.gov}


For information about this page contact Phillip Abel {216.433.6063}

. . . Last updated July 3, 2001 -acz
. . . Last edited August 21, 2003 -pba