Low-Pressure Turbine Separation Control: Comparison With Experimental Data
Garg, Vijay K. (Toledo Univ., OH United States)
NASA Center for AeroSpace Information (CASI)
NASA/CR-2002-211689

The present work details a computational study, using the Glenn HT code, that analyzes the use of vortex generator jets (VGJs) to control separation on a low-pressure turbine (LPT) blade at low Reynolds numbers. The computational results are also compared with the experimental data for steady VGJs. It is found that the code determines the proper location of the separation point on the suction surface of the baseline blade (without any VGJ) for Reynolds numbers of 50,000 or less. Also, the code finds that the separated region on the suction surface of the blade vanishes with the use of VGJs. However, the separated region and the wake characteristics are not well predicted. The wake width is generally over-predicted while the wake depth is under-predicted.
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Two-Equation Turbulence Models for Prediction of Heat Transfer on a Transonic Turbine Blade
Garg, Vijay K. (AYT Corp., Brook Park, OH United States); Ameri, Ali A. (AYT Corp., Brook Park, OH United States)
NASA Center for AeroSpace Information (CASI)
NASA/CR-2000-210810 , 2001

Two versions of the two-equation k-omega model and a shear stress transport (SST) model are used in a three-dimensional, multi-block, Navier-Stokes code to compare the detailed heat transfer measurements on a transonic turbine blade. It is found that the SST model resolves the passage vortex better on the suction side of the blade, thus yielding a better comparison with the experimental data than either of the k-w models. However, the comparison is still deficient on the suction side of the blade. Use of the SST model does require the computation of distance from a wall, which for a multiblock grid, such as in the present case, can be complicated. However, a relatively easy fix for this problem was devised. Also addressed are issues such as (1) computation of the production term in the turbulence equations for aerodynamic applications, and (2) the relation between the computational and experimental values for the turbulence length scale, and its influence on the passage vortex on the suction side of the turbine blade.
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Heat Transfer in Gas Turbines
Garg, Vijay K. (AYT Corp.,
Brook Park, OH United States)
NASA Center for AeroSpace Information (CASI)
NASA/CR-2001-210942

The turbine gas path is a very complex flow field. This is due to a variety of flow and heat transfer phenomena encountered in turbine passages. This manuscript provides an overview of the current work in this field at the NASA Glenn Research Center. Also, based on the author's preference, more emphasis is on the computational work. There is much more experimental work in progress at GRC than that reported here. While much has been achieved, more needs to be done in terms of validating the predictions against experimental data. More experimental data, especially on film cooled and rough turbine blades, are required for code validation. Also, the combined film cooling and internal cooling flow computation for a real blade is yet to be performed. While most computational work to date has assumed steady state conditions, the flow is clearly unsteady due to the presence of wakes. All this points to a long road ahead. However, we are well on course.
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Modeling Film-Coolant Flow Characteristics at the Exit of Shower-Head Holes
Garg, Vijay K. (AYT Corp., Brook Park, OH United States)
NASA Center for AeroSpace Information (CASI)
NASA/CR-2000-210510

The coolant flow characteristics at the hole exits of a film-cooled blade are derived from an earlier analysis where the hole pipes and coolant plenum were also discretized. The blade chosen is the VKI rotor with three staggered rows of shower-head holes. The present analysis applies these flow characteristics at the shower-head hole exits. A multi-block three-dimensional Navier-Stokes code with Wilcox's k-omega model is used to compute the heat transfer coefficient on the film-cooled turbine blade. A reasonably good comparison with the experimental data as well as with the more complete earlier analysis where the hole pipes and coolant plenum were also gridded is obtained. If the 1/7th power law is assumed for the coolant flow characteristics at the hole exits, considerable differences in the heat transfer coefficient on the blade surface, specially in the leading-edge region, are observed even though the span-averaged values of h (heat transfer coefficient based on T(sub o)-T(sub w)) match well with the experimental data. This calls for span-resolved experimental data near film-cooling holes on a blade for better validation of the code.
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Heat Transfer on a Film-Cooled Rotating Blade Using Different Turbulence Models
Garg, Vijay K. (AYT Corp.,
Cleveland, OH United States)
NASA Center for AeroSpace Information (CASI)
1999

A three-dimensional Navier Stokes code has been used to compute the heat transfer coefficient on a film-cooled, rotating turbine blade. The blade chosen is the ACE rotor with five rows containing 93 film cooling holes covering the entire span. This is the only film-cooled rotating blade over which experimental data is available for comparison. Over 2.278 million grid points are used to compute the flow over the blade including the tip clearance region. using Wilcox's k-omega model, Coakley's q-omega model, and the zero-equation Baldwin-Lomax (B-L) model. A reasonably good comparison with the experimental data is obtained on the suction surface for all the turbulence models. At the leading edge, the B-L model yields a better comparison than tile two-equation models. On the pressure surface however the comparison between the experimental data and the prediction from the k-omega model is much better than from the other two models. Overall, the k-omega model provides the best comparison with the experimental data. However, the two-equation models require at least 40% more computational resources than the B-L model.
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Heat Transfer on a Film-Cooled Rotating Blade
Garg, Vijay K. (AYT Corp.,
Brook Park, OH United States)
NASA Center for AeroSpace Information (CASI)
NASA/CR-1999-209301

A multi-block, three-dimensional Navier-Stokes code has been used to compute heat transfer coefficient on the blade, hub and shroud for a rotating high-pressure turbine blade with 172 film-cooling holes in eight rows. Film cooling effectiveness is also computed on the adiabatic blade. Wilcox's k-omega model is used for modeling the turbulence. Of the eight rows of holes, three are staggered on the shower-head with compound-angled holes. With so many holes on the blade it was somewhat of a challenge to get a good quality grid on and around the blade and in the tip clearance region. The final multi-block grid consists of 4784 elementary blocks which were merged into 276 super blocks. The viscous grid has over 2.2 million cells. Each hole exit, in its true oval shape, has 80 cells within it so that coolant velocity, temperature, k and omega distributions can be specified at these hole exits. It is found that for the given parameters, heat transfer coefficient on the cooled, isothermal blade is highest in the leading edge region and in the tip region. Also, the effectiveness over the cooled, adiabatic blade is the lowest in these regions. Results for an uncooled blade are also shown, providing a direct comparison with those for the cooled blade. Also, the heat transfer coefficient is much higher on the shroud as compared to that on the hub for both the cooled and the uncooled cases.
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Heat Transfer on a Film-Cooled Blade: Effect of Hole Physics
Garg, Vijay K. (AYT Corp., Brook Park, OH United States); Rigby, David L. (DYNACS Engineering Co., Inc., Brook Park, OH United States)
NASA Center for AeroSpace Information (CASI)
ASME Paper 98-GT-404 , 1999

A multiblock, three-dimensional Navier Stokes code has been used to study the within-hole and near-hole physics in relation to heat transfer on a film-cooled blade. The flow domain consists of the coolant flow through the plenum and hole-pipes for the three staggered rows of shower-head holes on the VKI rotor, and the main flow over the blade. A multiblock grid is generated that is nearly orthogonal to the various surfaces. It may be noted that for the VKI rotor the shower-head holes are inclined at 30 deg to the spanwise direction, and are normal to the streamwise direction on the blade. Wilcox's k-omega turbulence model is used. The present study provides a much better comparison for the span-averaged heat transfer coefficient on the blade surface with the experimental data than an earlier analysis wherein coolant velocity and temperature distributions were specified at the hole exits rather than extending the computational domain into the hole-pipe and plenum. Details of the distributions of coolant velocity, temperature, k and omega at the hole exits are also presented.
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Heat Transfer on a Film-Cooled Rotating Blade Using a Two Equation Turbulence Model
Garg, Vijay K. (AYT Corp.,
Cleveland, OH United States)
NASA Center for AeroSpace Information (CASI)
1998

A three-dimensional Navier-Stokes code has been used to compare the heat transfer coefficient on a film-cooled, rotating turbine blade. The blade chosen is the ACE rotor with five rows containing 93 film cooling holes covering the entire span. This is the only film-cooled rotating blade over which experimental data is available for comparison. Over 2.278 million grid points are used to compute the flow over the blade including the tip clearance region, using Coakley's q-omega turbulence model. Results are also compared with those obtained by Garg and Abhari (1997) using the zero-equation Baldwin-Lomax (B-L) model. A reasonably good comparison with the experimental data is obtained on the suction surface for both the turbulence models. At the leading edge, the B-L model yields a better comparison than the q-omega model. On the pressure surface, however, the comparison between the experimental data and the prediction from either turbulence model is poor. A potential reason for the discrepancy on the pressure surface could be the presence of unsteady effects due to stator-rotor interaction in the experiments which are not modeled in the present computations. Prediction using the two-equation model is in general poorer than that using the zero-equation model, while the former requires at least 40% more computational resources.
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Heat Transfer on a Film-Cooled Blade - Effect of Hole Physics
Garg, Vijay K. (AYT Corp., Brook Park, OH United States); Rigby, David L. (NYMA, Inc., Brook Park, OH United States)
NASA Center for AeroSpace Information (CASI)
NASA/CR-1998-206609

A multi-block, three-dimensional Navier-Stokes code has been used to study the within-hole and near-hole physics in relation to heat transfer on a film-cooled blade. The flow domain consists of the coolant flow through the plenum and hole-pipes for the three staggered rows of shower-head holes on the VK1 rotor, and the main flow over the blade. A multi-block grid is generated that is nearly orthogonal to the various surfaces. It may be noted that for the VK1 rotor the shower-head holes are inclined at 30 deg. to the spanwise direction, and are normal to the streamwise direction on the blade. Wilcox's k-omega turbulence model is used. The present study provides a much better comparison for the heat transfer coefficient at the blade mid-span with the experimental data than an earlier analysis wherein coolant velocity and temperature distributions were specified at the hole exits rather than extending the computational domain into the hole-pipe and plenum. Details of the distributions of coolant velocity, temperature, k and omega at the hole exits are also presented.
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Effect of Coolant Temperature and Mass Flow on Film Cooling of Turbine Blades
Garg, Vijay K. (AYT Corp., Cleveland, OH United States); Gaugler, Raymond E. (NASA Lewis Research Center, Cleveland, OH United States)
NASA Center for AeroSpace Information (CASI)
NASA-TM-112760 , 1997

A three-dimensional Navier Stokes code has been used to study the effect of coolant temperature, and coolant to mainstream mass flow ratio on the adiabatic effectiveness of a film-cooled turbine blade. The blade chosen is the VKI rotor with six rows of cooling holes including three rows on the shower head. The mainstream is akin to that under real engine conditions with stagnation temperature = 1900 K and stagnation pressure = 3 MPa. Generally, the adiabatic effectiveness is lower for a higher coolant temperature due to nonlinear effects via the compressibility of air. However, over the suction side of shower-head holes, the effectiveness is higher for a higher coolant temperature than that for a lower coolant temperature when the coolant to mainstream mass flow ratio is 5% or more. For a fixed coolant temperature, the effectiveness passes through a minima on the suction side of shower-head holes as the coolant to mainstream mass flow, ratio increases, while on the pressure side of shower-head holes, the effectiveness decreases with increase in coolant mass flow due to coolant jet lift-off. In all cases, the adiabatic effectiveness is highly three-dimensional.
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Adiabatic Effectiveness and Heat Transfer Coefficient on a Film-Cooled Rotating Blade
Garg, Vijay K. (AYT Corp., Cleveland, OH United States)
NASA Center for AeroSpace Information (CASI)
ASME Paper 96-GT-221 , 1997

three-dimensional Navier-Stokes code has been used to compute the adiabatic effectiveness and heat transfer coefficient on a rotating film-cooled turbine blade. The blade chosen is the United Technologies Research Center(UTRC) rotor with five film-cooling rows containing 83 holes, including three rows on the shower head with 49 holes, covering about 86% of the blade span. The mainstream is akin to that under real engine conditions with stagnation temperature 1900 K and stagnation pressure 3 MPa. The blade speed is taken to be 5200 rpm. The adiabatic effectiveness is higher for a rotating blade as compared to that for a stationary blade. Also, the direction of coolant injection from the shower-head holes considerably affects the effectiveness and heat transfer coefficient values on both the pressure and suction surfaces. In all cases the heat transfer coefficient and adiabatic effectiveness are highly three-dimensional in the vicinity of holes but tend to become two-dimensional far downstream.
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Effect of Velocity and Temperature Distribution at the Hole Exit on Film Cooling of Turbine Blades
Garg, V. K. (AYT Corp., Cleveland, OH United States); Gaugler, R. E. (NASA Lewis Research Center, Cleveland, OH United States)
NASA Center for AeroSpace Information (CASI)
NASA/TM-97-208146 , 1997

An existing three-dimensional Navier-Stokes code (Arnone et al, 1991), modified Turbine Branch, to include film cooling considerations (Garg and Gaugler, 1994), has been used to study the effect of coolant velocity and temperature distribution at the hole exit on the heat transfer coefficient on three film-cooled turbine blades, namely, the C3X vane, the VKI rotor, and the ACE rotor. Results are also compared with the experimental data for all the blades. Moreover, Mayle's transition criterion (1991), Forest's model for augmentation of leading edge heat transfer due to free-stream turbulence (1977), and Crawford's model for augmentation of eddy viscosity due to film cooling (Crawford et al, 1980) are used. Use of Mayle's and Forest's models is relevant only for the ACE rotor due to the absence of showerhead cooling on this rotor. It is found that, in some cases, the effect of distribution of coolant velocity and temperature at the hole exit can be as much as 60 percent on the heat transfer coefficient at the blade suction surface, and 50 percent at the pressure surface. Also, different effects are observed on the pressure and suction surface depending upon the blade as well as upon the hole shape, conical or cylindrical.
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Comparison of Two-Equation Turbulence Models for Prediction of Heat Transfer on Film-Cooled Turbine Blades
Garg, Vijay K. (AYT Corp., Cleveland, OH United States); Ameri, Ali A. (AYT Corp., Cleveland, OH United States)
NASA Center for AeroSpace Information (CASI)
ASME Paper 97-GT-024 , 1997

A three-dimensional Navier-Stokes code has been used to compute the heat transfer coefficient on two film-cooled turbine blades, namely, the VKI rotor with six rows of cooling holes, including three rows on the shower head and the C3X vane with nine rows of holes, including five rows on the shower head. Predictions of heat transfer coefficient at the blade surface using three two-equation turbulence model specifically, Coakley's q-omega model, Chien's k-epsilon model and Wilcox's k-omega model with Menter's modifications, have been compared with the experimental data of Camci and Arts for the VKI rotor, and of Hylton et al. for the C3X vane along with predictions using the Baldwin-Lomar (B-L) model taken from Garg and Gaugler. It is found that for the cases considered here the two equation models predict the blade heat transfer somewhat better than the B-L model except immediately downstream of the film-cooled holes on the suction surface of the VKI rotor, and over most of the suction surface of the C3X vane. However, all two-equation models require 40% more computer core than the B-L model for solution, and while the q-omega and k-epsilon models need 40% more computer time than the B-L model the k-omega model requires at least 65% more time because of the slower rate of convergence. It is found that the heat transfer coefficient exhibit a strong spanwise as well as streamwise variation for both blades and all turbulence models.
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Leading edge film cooling effects on turbine blade heat transfer
Garg, Vijay K. (AYT Corp., Brook Park, OH., United States); Gaugler, Raymond E. (NASA Lewis Research Center, Cleveland, OH, United States)
NASA Center for AeroSpace Information (CASI)
NASA-TM-106955 , 1995

An existing three dimensional Navier-Stokes code, modified to include film cooling considerations, has been used to study the effect of spanwise pitch of shower-head holes and coolant to mainstream mass flow ratio on the adiabatic effectiveness and heat transfer coefficient on a film-cooled turbine vane. The mainstream is akin to that under real engine conditions with stagnation temperature = 1900 K and stagnation pressure = 3 MPa. It is found that with the coolant to mainstream mass flow ratio fixed, reducing P, the spanwise pitch for shower-head holes, from 7.5 d to 3.0 d, where d is the hole diameter, increases the average effectiveness considerably over the blade surface. However, when P/d= 7.5, increasing the coolant mass flow increases the effectiveness on the pressure surface but reduces it on the suction surface due to coolant jet lift-off. For P/d = 4.5 or 3.0, such an anomaly does not occur within the range of coolant to mainstream mass flow ratios analyzed. In all cases, adiabatic effectiveness and heat transfer coefficient are highly three-dimensional.
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Effect of velocity and temperature distribution at the hole exit on film cooling of turbine blades
Garg, Vijay K. (AYT Corp., Brook Park, OH., United States); Gaugler, Raymond E. (NASA Lewis Research Center, Cleveland, OH, United States)
NASA Center for AeroSpace Information (CASI)
NASA-TM-106954 , 1995

An existing three-dimensional Navier-Stokes code, modified to include film cooling considerations, has been used to study the effect of coolant velocity and temperature distribution at the hole exit on the heat transfer coefficient on three-film-cooled turbine blades, namely, the C3X vane, the VKI rotor, and the ACE rotor. Results are also compared with the experimental data for all the blades. Moreover, Mayle's transition criterion, Forest's model for augmentation of leading edge heat transfer due to freestream turbulence, and Crawford's model for augmentation of eddy viscosity due to film cooling are used. Use of Mayle's and Forest's models is relevant only for the ACE rotor due to the absence of showerhead cooling on this rotor. It is found that, in some cases, the effect of distribution of coolant velocity and temperature at the hole exit can be as much as 60% on the heat transfer coefficient at the blade suction surface, and 50% at the pressure surface. Also, different effects are observed on the pressure and suction surface depending upon the blade as well as upon the hole shape, conical or cylindrical.
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Prediction of film cooling on gas turbine airfoils
Garg, Vijay K. (NASA Lewis Research Center, Cleveland, OH, United States); Gaugler, Raymond E. (NASA Lewis Research Center, Cleveland, OH, United States)
NASA Center for AeroSpace Information (CASI)
NASA-TM-106653 , 1994

A three-dimensional Navier-Stokes analysis tool has been developed in order to study the effect of film cooling on the flow and heat transfer characteristics of actual turbine airfoils. An existing code (Arnone et al., 1991) has been modified for the purpose. The code is an explicit, multigrid, cell-centered, finite volume code with an algebraic turbulence model. Eigenvalue scaled artificial dissipation and variable-coefficient implicit residual smoothing are used with a full-multigrid technique. Moreover, Mayle's transition criterion (Mayle, 1991) is used. The effects of film cooling have been incorporated into the code in the form of appropriate boundary conditions at the hole locations on the airfoil surface. Each hole exit is represented by several control volumes, thus providing an ability to study the effect of hole shape on the film-cooling characteristics. Comparison is fair with near mid-span experimental data for four and nine rows of cooling holes, five on the shower head, and two rows each on the pressure and suction surfaces. The computations, however, show a strong spanwise variation of the heat transfer coefficient on the airfoil surface, specially with shower-head cooling.
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