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Model Determined for Predicting Fatigue Lives of Metal Matrix Composites Under Mean Stresses

Aircraft engine components invariably are subjected to mean stresses over and above the cyclic loads. In monolithic materials, it has been observed that tensile mean stresses are detrimental and compressive mean stresses are beneficial to fatigue life in comparison to a base of zero mean stress. Several mean stress models exist for monolithic metals, but each differ quantitatively in the extent to which detrimental or beneficial effects are ascribed. There have been limited attempts to apply these models to metal matrix composites. However, since most of the fatigue data have been limited to tension-tension loading, the range of mean stresses over which models could be assessed has been limited. In this work, a unidirectional, SiC/Ti-15-3 composite was tested with both tension and compressive stresses, thus extending the range of imposed mean stresses. It was shown that tensile mean stresses were detrimental and that compressive mean stresses were beneficial to the fatigue lives.

graph

Prediction of mean stress effects on the fatigue lives of SiC/Ti-15-3 by using the Soderberg Approach. (Sa/Sr) + (Sm/Sy) = 1, where Sa is the stress amplitude under mean stress, Sr is the stress amplitude under fully reversed loading, Sm is the mean stress, and Sy is the 0.02-percent yield stress.

At the NASA Lewis Research Center, several mean stress models--the Smith-Watson-Topper, Walker, Normalized Goodman, and Soderberg models--were examined for applicability to this class of composite materials. The Soderberg approach, which normalizes the mean stress to a 0.02-percent yield strength, was shown to best represent the effect of mean stresses over the range covered. The other models varied significantly in their predictability and often failed to predict the composite behavior at very high tensile mean stresses. This work is the first to systematically demonstrate the influence of mean stresses on metal matrix composites and model their effects. Attention also was given to fatigue-cracking mechanisms in the Ti-15-3 matrix and to micromechanics analyses of mean stress effects.


Lewis contact: Bradley A. Lerch, (216) 433-5522, SMLerch@popserve.grc.nasa.gov
Author: Bradley A. Lerch
Headquarters program office: OA
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Last updated May 5, 1997


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