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High-Temperature Adhesive Strain Gage Developed

Researchers at the NASA Lewis Research Center have developed a unique strain gage and adhesive system for measuring the mechanical properties of polymers and polymer composites at elevated temperatures. This system overcomes some of the problems encountered in using commercial strain gages and adhesives. For example, typical commercial strain gage adhesives require a postcure at temperatures substantially higher than the maximum test temperature. The exposure of the specimen to this temperature may affect subsequent results, and in some cases may be higher than the glass-transition temperature of the polymer. In addition, although typical commercial strain gages can be used for short times at temperatures up to 370 °C, their long-term use is limited to 230 °C. This precludes their use for testing some high-temperature polyimides near their maximum temperature capability.

Lewis' strain gage and adhesive system consists of a nonencapsulated, unbacked gage grid that is bonded directly to the polymer after the specimen has been cured but prior to the normal postcure cycle. The gage is applied with an adhesive specially formulated to cure under the specimen postcure conditions. Special handling, mounting, and electrical connection procedures were developed, and a fixture was designed to calibrate each strain gage after it was applied to a specimen. A variety of tests was conducted to determine the performance characteristics of the gages at elevated temperatures on PMR-15 neat resin and titanium specimens. For these tests, which included static tension, thermal exposure, and creep tests, the gage and adhesive system performed within normal strain gage specifications at 315 °C. An example of the performance characteristics of the gage can be seen in the figure, which compares the strain gage measurement on a polyimide specimen at 315 °C with an extensometer measurement.

graph

Extensometer compared with gage at 315 ° C on PMR-15 .

Bibliography

Rabzak, C.; Pereira, J.M.; and Roberts, G.D.: Adhesively Bonded Strain Gages for Extended Use at 315 °C on Polymers. ASTM Workshop on Strain Gages in Mechanical Testing, Orlando, FL, 1996.

Rabzak, C.; Pereira, J.M.; and Roberts, G.D.: Adhesively Bonded Strain Gages for Extended Use at 315 °C on Polymers. Submitted for publication in J. Testing Evaluation, 1996.


Lewis contacts: Dr. J. Michael Pereira, (216) 433-6738, smpere@popserve.grc.nasa.gov; and Dr. Gary D. Roberts, (216) 433-3244, G.D.Roberts@grc.nasa.gov
Author: Dr. J. Michael Pereira and Dr. Gary D. Roberts
Headquarters program office: OA
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Last updated April 30, 1997


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